SEforge

CASTING

Fully – finished castings that comply with highest quality standards

One of the biggest, fully – integrated foundries in India with its own machining and testing facility, we manufacture fully – finished castings from small to very big sizes.

Foundry Highlights:

Weight range:

2-25 Tans

Material used:

Ductile iron/grey (All grades)

Pouring capacity:

Up to 80,000 MT/annum

Machining capacity:

Up to 45,000 MT/annum

Virtual tour of our casting process

Tooling and pattern making
Manufacturing of the tooling for producing the final component
Mould preparation
Packing of moulding sand around the pattern within a moulding box
Melting
Raw materials are melted in specified ratios and compositions
Pouring
The molten metal is transferred into the prepared mould for solidification
Cooling and knock-out
Castings allowed to cool to 300°c and removed from the mould
Shot blasting and fettling
Castings are cleaned of unwanted fins and risers
Inspection
Visual inspection, NDT, MPI, UT & dimension inspection is carried out
Machining
Accepted castings are delivered to machine shop
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Machining for casting

Machining shop
Drilling
Fettling
Inspection
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Quality testing

100% in-house testing facility to ensure highest quality
We adhere to world class quality compliance at every stage of our manufacturing process to deliver high-precision products consistently.
  • Raw material inspection
  • Pattern inspection
  • Sand inspection
  • Mould/core inspection
  • Liquid metal inspection
  • Magnesium treatment
  • Pre – fettling inspection
  • Metallurgical inspection
  • NDT – UT/MP/DP
  • Faro inspection
  • Process inspection – CNC
  • Machine faro inspection
  • Coating inspection
  • Final inspection